Stress Engineer

Introduction

We are seeking a Stress Engineer to join our client’s Airframe Systems team. In this role, you will play a critical part in analysing and evaluating the structural integrity of aircraft components using both analytical methods and finite element modelling (FEM) tools. The successful candidate will work closely with senior engineers to plan and define structural testing activities, ensuring that designs meet safety, reliability, and compliance standards.

Duties & Responsibilities

Structural Analysis

Analyse load paths to ensure structurally efficient and reliable designs of primary and secondary aircraft structures

Perform stress analysis and component sizing using both hand calculations and FEM tools

Conduct vibration analysis to identify resonance and mitigate risks of structural failure

Material Analysis & Selection

Evaluate aerospace materials (metals and composites) against design requirements

Assess the effect of loading conditions on material performance

Research emerging technologies and propose innovative solutions for improved material application

Test & Validation

Support senior engineers in defining structural test requirements (static, vibration, and material property evaluations)

Validate analytical models against test data, refining models as required

Design Support

Collaborate with design engineers to optimise structural performance and reduce weight while ensuring safety margins

Review CAD designs, recommending modifications for manufacturability and stress considerations

Documentation & Reporting

Prepare detailed stress reports and technical presentations for senior engineers and stakeholders

Document assumptions, calculations, and methodologies clearly and accurately

Compliance & Standards

Ensure structural designs comply with relevant aerospace standards, military specifications, and regulatory requirements

Maintain up-to-date knowledge of applicable aerospace and defence certification processes

Problem-Solving & Innovation

Identify and resolve complex structural and material challenges

Implement design improvements informed by testing, field performance, and lessons learned

Research and integrate new materials, tools, and design approaches to enhance performance and reduce cost

Desired Experience and Qualifications

Bachelor’s degree in Mechanical or Aeronautical Engineering (required)

Minimum of 3 years’ experience in stress or structural engineering within aerospace or a related field

Proficiency with Microsoft Office Suite and commercial FEM / FEA tools

Strong knowledge of load paths, structural behaviour, and aerospace materials under varied conditions

Familiarity with aerospace certification processes

Soft Skills :

Excellent analytical and problem-solving skills

Strong attention to detail and accuracy in work

Effective communication and teamwork abilities

Proactive mindset with a commitment to continuous improvement and innovation