Development Quality - Automotive

Duties and Responsibilities:

1. PFD-PFMEA-Control Plan update for new and old projects at a decided frequency.
2. Checking fixture identification with CFT and adding required features for effective checking.
3. Detection and Prevention poka-yoke addition in process for new projects for defect free parts production
4. Poka-yoke validation sample [Red rabbit] implementation and validation
5. GD&T Review along with Metrology and Engineering team
6. Trial taking of New Fixture, Gauges & Poka-yoke. Preparing trial reports
7. Layout inspection arrangements of Trial parts, PIST and SPC with Metrology. Report sharing with stakeholders.
8. Appearance Approval Report [AAR] and sample preparation along with engineering and production team & signoff with customer, Sample preserve as per guideline in the sample room.
9. Packaging trial for warpage and damage in handling and in storage. Report preparation.
10. WorkStation Standardisation [WSS] for new product, Related documents on the workstations like FPA, SOP, WI, Part variant Matrix, Quality Feature Standard, Defect gallery etc.
11. FTR, PTR with customers & note down the observations in tracker.
12. Analysis of Problems, update the defect tracker with inputs from related stakeholders as per frequency.
13. PPAP document preparation, review and submit to customer along with Engineering.
14. Attending Quality Circles and implementing Kaizens.

Qualifications and Experience

• Educational Qualification: Diploma/ B. Tech
• Relavent Work experience: Minimum 05 Years in Development Qualty. Experience with FORD, Toyoya is preferable
• Functional Know - How: Quality, Production, Development or Engineering
• Technical Competencies:
• Experience in Development Quality, Customer Quality.
• APQP, PPAP, Chage Management, Process flow, PFMEA, Control Plan, SOP, Work instruction, Production trial, Fitment trial, 8D, Why-Why, 7QC tools, Cause & Effect, DOE, Audit, Data analysis.
• Knowledge of Plastic injection moulding, Ultrasonic welding, Assembly process, Paint etc.