Job description
Overview
The successful incumbent will be responsible for supervising the safe and cost-effective execution of Maintenance work to improve availability and reliability of plant equipment. This position reports to the Technical Manager, and will supervise maintenance artisans.
Minimum Requirements
- Grade 12
- Relevant qualification in mechanical engineering or related field
- Trade tested Millwright /Fitter / Toolmaker / Electrician
- Minimum 5 years’ experience in a similar role preferable automotive industry
- Must have supervisory experience
- Must have PLC and project management experience
Responsibilities
Maintenance Management
- Supervise the work unit to achieve work unit objectives
- Determine resources (labour and materials) required and allocate overtime work
- Analyse and interpret Planned Maintenance Reports (Hours per department, hours per Artisan, etc.)
- Analyse and interpret Breakdown Reports (Manufacturing downtime, top 10, etc.)
- Diagnose plant and equipment problems (fault finding) and identify opportunities to modify, upgrade, improve or replace equipment and spares
- Maintain register of all electrical hardware on site and backups of all installed software
Maintenance Planning
- Compile and supervise the Preventive Maintenance Programme according to the maintenance requirements for machines and equipment
- Maintain and update the Preventive Maintenance tasks lists
- Maintain and update Critical Spares and Spares Lists
Maintenance Process
- Receive Maintenance Schedules, interpret instructions and plan maintenance and repair work
- Approve Stores Requisition for spares and consumables
- Supervises the carrying out of breakdown repairs & escape the problem to the next level if it cannot be resolved successfully
- Inform/advise Management of any breakdowns of a serious nature or where any potential equipment failure is imminent
Project Management
- Contribute to project initiation, scope definition and scope change control
- Participate in the estimation and preparation of cost budget for a project or sub project and monitor and control actual cost against budget
- Schedule project activities to facilitate effective project execution
- Monitor, evaluate and communicate project schedules
- Manage implementation of Engineering Projects
- Contribute to the management of project risk within own field of expertise
- Budgeting of annual quality and safety compliance item
- Supervise a project team of a technical project to deliver project objectives
- Aid in implementing and assuring project work meets quality requirements
Project Administration
- Implement project administration processes according to requirements
- Plan, organise and support project meetings and workshops
- Fulfil procurement activities and supervise procurement administration
- Provide procurement administration support to a project
- Conduct project documentation management to support project processes
Continuous Improvement
- Keep up to date with latest developments/technologies in Maintenance
- Identify areas for improvement
- Develop and implement continuous improvement interventions
Reporting
- Analyse Maintenance Reports and identify opportunities for improvements
People Supervision
- Ensure an enabling climate/culture
- Supervise the team to achieve work unit objectives
- Plan allocation of labour within area of responsibility
- Obtain approval for and recruit and select employees in the area of responsibility
- Conduct outcomes-based assessments
- Coach and counsel people to ensure improved performance levels
- Ensure discipline is maintained in department (absenteeism, lateness, overtime, misconduct, etc.)
- Resolve grievances and disputes
SHE
- Conduct continuous risk assessments in the workplace
- Conduct planned task observations
- Identify potential hazards and critical safety issues in the workplace
- Address workplace hazards and risks
- Apply safety, health and environment practises and legal requirements when working on machines and equipment
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