Conveyor Systems Design Engineer

KEY RESPONSIBILITIES:

• Design and develop belt conveyor systems for mining, minerals processing and bulk materials handling applications.
• Perform conveyor design calculations, including:
  • Belt tensions and power requirements
  • Belt width and speed selection
  • Drive sizing
  • Take-up requirements
  • Pulley sizing
  • Idler selection
  • Structural loading
  • Material throughput
• Design conveyor components and associated mechanical equipment.
• Develop conveyor layouts, general arrangements and detailed manufacturing drawings.
• Design and integrate:
  • Head and tail pulleys
  • Drive stations
  • Take-up systems
  • Idler arrangements
  • Chutes and transfer points
  • Skirting systems
  • Belt cleaners
  • Walkways and platforms
  • Guards and safety systems
• Develop equipment specifications, datasheets, BOMs and technical documentation.
• Select and specify mechanical components and equipment.
• Conduct design reviews and ensure designs meet project and customer requirements.
• Liaise with clients, suppliers, fabricators and site personnel throughout the project lifecycle.
• Provide technical support during manufacturing, installation and commissioning.
• Conduct site inspections and investigations where required.
• Assist with troubleshooting and resolving conveyor-related mechanical problems.
• Review and approve engineering drawings and documentation.
• Ensure designs comply with applicable engineering standards, specifications and safety requirements.
• Assist with cost estimates, technical proposals and tender submissions.
• Identify opportunities to improve conveyor performance, reliability, maintainability and efficiency.
• Provide technical guidance to junior engineers and designers.

MINIMUM REQUIREMENTS:

• BEng/BSc/BTech in Mechanical Engineering or equivalent.
• Relevant mechanical engineering experience, preferably in conveyor systems or bulk materials handling.
• Proven experience in the design of belt conveyor systems.
• Strong understanding of mechanical engineering principles.
• Experience with conveyor design calculations and component selection.
• Experience working in the mining, minerals processing, materials handling or heavy industrial sector will be highly advantageous.
• Proficiency in SolidWorks, AutoCAD or similar mechanical design software.
• Ability to interpret engineering drawings and technical specifications.
• Strong analytical and problem-solving skills.
• Good understanding of manufacturing and fabrication processes.
• Valid driver's licence.
• Willingness to travel to mine and project sites when required.