Minimum Requirements:
Bachelor’s degree in mechanical engineering, Industrial Engineering, or an equivalent engineering qualification
7+ years' manufacturing experience within a manufacturing environment
5 + years' direct engineering experience within a sewing manufacturing environment
Automotive manufacturing industry experience is essential
Thorough understanding of Quality Core Tools (APQP, PPAP, PFMEA, MSA, SPC)
Strong knowledge and practical application of structured problem-solving methodologies, including 5 Whys, G8D, Fishbone Diagram, and A3
Proven experience in manufacturing process optimization and industrial engineering
Main Responsibilities:
Manufacturing Process Ownership:
Lead manufacturing process development, optimization, and standardization
Improve productivity, quality, and cost performance across manufacturing operations
Develop, maintain, and continuously improve standard work instructions and process standards
Drive continuous improvement initiatives to enhance operational efficiency
Root Cause Analysis & Problem Solving:
Lead Root Cause Analysis (RCA) activities for major production losses, quality concerns, and equipment failures
Apply structured problem-solving methodologies, including 5 Why, Fishbone Diagram, A3, PFMEA, and G8D
Ensure corrective and preventive actions are effectively implemented and sustained
Promote a culture of structured problem solving throughout the manufacturing team
Automation & Control Systems Support:
Support PLC-based manufacturing systems and production automation
Troubleshoot manufacturing equipment and production system failures
Support integration between PLCs, MES, End-of-Line (EOL) testing systems, RFID systems, and torque control systems
Drive initiatives to reduce supplier dependency by strengthening internal technical capability
Equipment Industrialization & New Product Launch Support:
Lead manufacturing readiness activities for new equipment installations and process changes
Coordinate equipment suppliers during installation, commissioning, validation, and final buy-off
Senior Manufacturing Engineer • Pretoria, South Africa