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Machine Technician

Machine Technician

WENZBellville, City of Cape Town, South Africa
4 days ago
Job type
  • Quick Apply
Job description

JOB PROFILE – (Machine Technician)

  • 1.     About the Department

Department

The Manufacturing Department at is responsible for converting raw and packaging materials into finished goods exclusively for our company. The department oversees inbound logistics, receiving and storage, production planning and execution, and compliance with health and safety requirements. Its primary goal is to ensure efficient, safe, and cost-effective production of high-quality products that are delivered on time to fulfilment operations.

Overall KRAs

  • 1.        Deliver production plans on time, in full, and at the right quality.
  • 2.        Manage inbound logistics and storage of raw and packaging materials efficiently.
  • 3.        Maintain cost-efficient production processes with high yield and low waste.
  • 4.        Ensure full compliance with ISO 45001 and health & safety requirements.
  • 5.        Drive continuous improvement in manufacturing capacity and efficiency.
  • 6.      Develop and lead manufacturing staff to achieve excellence.
  • 2.     Position Overview
  • Job Title and Level

    Job Title                                                      Machine Technician

    Department                                             Manufacturing

    Functional Area / Team                 Production

    Direct Reports                                      4 Machine Operators

    Skill / Grading Level                         Technical / Skilled Artisan Level

    Mobility / Travel                                   On-site role with limited travel

    After Hours Support / Standby Required for urgent breakdowns or maintenance

    Qualifications    Technical qualification or Trade Test (Artisan preferred)

    Relevant certification in mechanical, electrical, or mechatronic maintenance advantageous

    Experience             Minimum 5 years of practical maintenance and repair experience in a manufacturing environment

    Proven experience in troubleshooting and implementing maintenance procedures

    Hands-on experience working with pneumatics and PLCs

    Knowledge            Strong understanding of mechanical systems, components, and pneumatic equipment

    Electrical knowledge and familiarity with PLCs and automation systems

    Knowledge of preventative maintenance methodologies (e.g., TPM –Total Productive Maintenance)

    Root Cause Analysis and Failure Mode and Effect Analysis (FMEA)

    Organisational Structure / Reporting Line(s)

    Support Line                                               Production Department

    Direct Line                                                    Operation Manager : Operations

    Indirect                                                            GM Manufacturing

    Purpose

    To ensure the smooth operation, reliability, and efficiency of machinery and equipment through effective maintenance, repair, troubleshooting, and preventative maintenance activities that reduce downtime and support optimal production performance.

  • 3.     Job Requirements - Functional Duties and Responsibilities
  • Key Responsibility Areas

    Performance Indicators

  • Equipment Maintenance         Conduct daily, weekly, and monthly inspections of machinery and ensure optimal running conditions
  • Perform lubrication, adjustments, and part replacements as per maintenance schedules
  • Ensure all maintenance work is carried out in line with manufacturer specifications and safety standards

  • Coordinate with production teams to plan maintenance during non-peak times to minimize disruption       Reduction in unplanned downtime (%)
  • Equipment uptime percentage (target ≥ 95%)
  • Maintenance work orders completed on time
  • Compliance with safety and operational standards
  • Preventative Maintenance

  • Develop and execute preventative maintenance plans aligned with Total Productive Maintenance (TPM) principles
  • Identify potential failures and address them proactively to prevent breakdowns
  • Ensure maintenance logs are updated after each service or inspection

  • Collaborate with team members to schedule and track maintenance tasks effectively
  • Preventative maintenance schedule adherence (%)
  • Reduction in repeat equipment failures
  • Preventative maintenance documentation accuracy

  • Troubleshooting & Repair       Diagnose root causes of machine malfunctions using mechanical, electrical, and pneumatic knowledge
  • Execute efficient repairs with minimal disruption to production
  • Document causes of breakdowns and corrective actions taken

  • Apply Root Cause Analysis (RCA) and Failure Mode and Effect Analysis (FMEA) to prevent recurrence     Mean Time to Repair (MTTR) reduction
  • First-time fix rate (%)
  • Average downtime per incident

  • Equipment Installation & Commissioning
  • Assist in the installation and commissioning of new machinery and ensure systems meet operational standards
  • Conduct regular inspections to identify and rectify potential safety hazards

  • Collaborate with suppliers and engineers to ensure compliance with technical specifications           Installation projects completed on time
  • Successful commissioning without rework or faults
  • Compliance with installation and safety protocols
  • Safety & Compliance

  • Ensure all machines meet safety, environmental, and compliance standards
  • Perform test runs, calibrations, and quality assurance checks before handover
  • Promote safe working practices among operators and technicians

  • Ensure all maintenance activities are logged according to safety procedures 100% safety compliance in audits
  • Zero equipment-related safety incidents
  • Completion of safety checks and reports per schedule
  • Operator adherence to equipment SOPs

  • Training & Technical Support
  • Provide on-the-job training and technical guidance to machine operators
  • Build operator capability in basic troubleshooting and routine checks
  • Support cross-functional teams in understanding machine functions and limitations

  • Ensure all maintenance activities are logged according to safety procedures
  • Improvement in operator competency and independence
  • Reduction in operator-related machine errors
  • Completion of safety checks and reports per schedule

  • Record Keeping & Reporting Maintain detailed and accurate maintenance logs for each machine
  • Track maintenance costs and report on resource utilization
  • Prepare monthly equipment performance and downtime reports

  • Communicate recurring issues and improvement opportunities to management  Accuracy and completeness of maintenance records
  • Timeliness of maintenance reporting
  • Trend analysis reports submitted as per schedule
  • Management satisfaction with maintenance data accuracy
  • 4.     Behaviour and Core Competencies
  • Job Specific Skills

  • Mechanical, pneumatic, and electrical troubleshooting
  • Preventative and corrective maintenance planning
  • Root Cause Analysis (RCA) and FMEA application
  • PLC programming and automation familiarity
  • Technical reporting and documentation
  • Safety and compliance awareness
  • Core Competencies & Behaviours

    Essential

    Adopting Practical Approaches                  Applies practical skills effectively, learns by doing, and is dependable and responsible in fulfilling obligations and commitments

    Following Procedures       Adheres closely to rules and procedures, minimises risks by following established processes, and ensures compliance with regulations

    Taking Action

    Proactively takes action to make things happen, uses initiative to start new projects, and invests personal energy and drive to achieve results

    Resilience                                    Strives to achieve outstanding results with ambition and determination, persisting through difficulties to accomplish tasks and goals without giving up

    Detail-Oriented                       Exhibits meticulousness in finding and correcting errors, ensuring accuracy by being thorough and methodical, and producing high-quality work with a focus on perfection and organisation

    Managing Tasks                       Manages multiple tasks efficiently, plans activities systematically, and prioritises tasks to handle several activities concurrently

    Upholding Standards          Behaves ethically and justly, maintains confidentiality, meets commitments with integrity, and leads by example to uphold high standards

    Providing Insights                 Continuously seeks improvement, identifies key issues, uses logic to analyse information, and solves complex problems with careful consideration

    Important

    Teamwork                                     Works cooperatively with others, encourages team contributions, and involves team members in decision-making to foster a collaborative environment

    Planning                                        Manages tasks methodically, plans activities systematically, and sets priorities to ensure efficient use of time

    Giving and Receiving Feedback                   Is open to give and receive feedback, invites critique, and uses feedback to improve performance while encouraging a culture of constructive feedback

    Delegation

    Motivates and inspires individuals by empowering them, providing encouragement, and fostering a supportive environment for others to excel

    Showing Composure / Stress Tolerance / Energy                 Maintains composure under stress, tolerates high levels of pressure, and reacts calmly and effectively in demanding situations, sustaining energy and positivity

    Change Leadership              Copes well with change, tolerates uncertainty, and adapts to new challenges and emerging situations with flexibility

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    Machine Technician • Bellville, City of Cape Town, South Africa

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