Process Technician

Reporting To: Technical Manager Role Overview An established manufacturing organisation is seeking a capable Process Technician to monitor and optimise production processes, maintain product quality and support improved plant efficiency. The successful candidate will troubleshoot equipment and process-related problems, support routine maintenance activities and work closely with Production Supervisors and the Maintenance team to identify and implement practical process improvements. Key Responsibilities - Training and Development - Support the ongoing development and upskilling of production team members. - Ensure that employee training remains aligned with operational requirements and relevant industry practices. - Train operators in basic preventive and autonomous maintenance activities. - Help operators develop the skills required to improve equipment reliability and reduce downtime. - Production Performance and Quality - Monitor production processes and help ensure that daily production targets are achieved. - Support consistent product quality and improved operational efficiency. - Identify opportunities to optimise production processes and equipment performance. - Promote quality control and continuous improvement practices aimed at reducing production defects. - Changeovers and SMED - Oversee and manage production changeovers to minimise downtime and improve efficiency. - Develop and deliver training on Single-Minute Exchange of Die (SMED) techniques. - Assist operators in performing faster and more effective changeovers. - Root-Cause Analysis and Problem-Solving - Facilitate daily root-cause analysis and problem-solving sessions based on issues raised during Daily Operations Meetings. - Investigate recurring equipment, process and quality problems. - Develop and implement appropriate corrective actions. - Troubleshoot problems and present practical solutions in a fast-paced manufacturing environment. - Documentation and SOPs - Maintain accurate and current operational information. - Develop, review and update Standard Operating Procedures (SOPs). - Ensure that operating documentation reflects changes to processes and accepted working practices. - Safety, Maintenance and Operational Support - Support routine maintenance and equipment troubleshooting activities. - Promote a safe, productive and environmentally responsible working environment. - Work closely with Production and Maintenance teams to improve plant efficiency and equipment performance. - Provide support outside normal working hours and participate in standby duties when required. Minimum Requirements - Matric or an equivalent qualification. - Mechanical Trade. - At least three years' experience in an FMCG manufacturing-process environment. - Practical experience in production-process monitoring and optimisation. - Ability to troubleshoot operational or equipment-related problems and recommend solutions. - Experience with production changeovers and process improvement. - Understanding of root-cause analysis and corrective-action processes. - Experience developing, maintaining or working with SOPs. - Willingness to work outside normal working hours and perform standby duties when required. Skills and Personal Attributes The ideal candidate will demonstrate: - Strong analytical and problem-solving ability. - A practical, hands-on approach. - Good communication and leadership skills. - High levels of integrity and sound judgement. - The ability to make decisions under pressure. - Initiative, energy and self-motivation. - The ability to delegate effectively and develop team members. - Good organisational skills and attention to detail. - The ability to work effectively in a fast-paced, pressurised manufacturing environment. The Offer A competitive, market-related cost-to-company package will be offered, based on the successful candidate's qualifications, experience and suitability for the role.